Senior Engineer-L&T MHI Power Boilers Private Ltd. (Quality Control Department)
Stagewise Inspection as per Quality Plan    

• Pre-Dispatch Inspection to check for deviations from requirements to prevent non conformities in the product at site.
• Rectify defects during inspection to ensure customer satisfaction, saving rework time and cost to be incurred at site.
• Improved processes and methods while working in teams helped achieve the reduction in rework from 6.5% to 2.5%.
• As a part of team attended on an average 90% inspection calls within 6 hours involving all stage inspections.    

Preparation of Inspection Reports

• Managed team preparing & submitting documents to get dispatch clearance certificate leading to shipment of product.

Improvement and Modification

• Improved processes reducing manufacturing cycle time working in cross functional teams with production department.
• Implemented 15 Kaizen ideas across projects leading to reduction in rework costs, inspection time reduced by 1 hour.
• Identified and prepared jigs and fixtures for inspection as mistake proofing for site complaints and non-conformity.

Team Management and Coordination

• Managing manpower and planning different activities to align with the timeline to achieve monthly and annual targets.
• Handled Pre dispatch inspection for customers in coordination with other departments to meet the customer demands.